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Kasur Tannery,
Pollution Control (KTPC)
Project Document
PAK 93/'006/A/01/99
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Project number:
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PAK 93/'006/A/01/99
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Project title:
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Kasur Tannery, Pollution Control (KTPC)
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Duration of Phase 1:
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One year and six months (Phase 1)
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ACC/UNDP sector and
subsector:
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Health 1000, Environmental Health 1030
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Government sector and subsector:
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Leather & Leather Products Industry
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National executing agency:
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Housing. Physical and Environmental Planning Department
(HP&EP)
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Government Implementing Agency
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Kasur Development Authority (KDA)
Government of Punjab through Kasur Tannen Waste Management
Agency
(KTW,MA)
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Implementing agency for technical
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United Nations Industrial Development Organisation
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assistance:
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(UNIIDO)
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Estimated starting date:
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January, 1996
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National inputs in
millions of Rupees
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Government of Pakistan, Export Development Fund (EDF) Rs.
80m-, Economic Affairs Division (EAD) Rs. 13m-, Government
of Punjab Rs. 86-m- Tanneries Association Dingarh (TAD)
Rs. 20m. To@; local inputs: Rs. 199m not including contribution
in kind.
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UNDP financing (Phase 1):
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IPF: US $1.218,800
TSS2: US $78,500
AOS: US $99,352
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Brief Description: The
project, A'Ithin the Kasur Environmental Improvement Programme (KEIP)
framework, intends to contain and reduce the environmental deterioration
caused bv tannerv waste, to improve the tanners existing inadequate
technical and managerial skills in tanning operations, to promote
environmental awareness among the population, thus improving the
overall living and working conditions and creating an environmentally
sustainable development of the tanning industry in Kasur. The project
also includes various measures to build and strengthen necessary
institutional capacities and regulatory measures as well as to develop
necessary actions for implementation of the remainder K-EIP. For
optimum results the KTPC project "ill be implemented in phases.
Phase I is focused on introduction of better process control in
tanneries, tanneries in-house pretreatment and establishment of
the overall drainage system including evacuation of the existing
stagnant pools.
TABLE OF CONTENTS
Part A. Context
A. I Country Background
A.2 The leather industry in Pakistan
A.3 National policy on the environment
A.4 Kasur's Geographical Background
A.5 The tanning industry in Kasur
Part B. Project Justification.................................................................................................5
B. I Present situation
B.2 Expected end of project situation.
B.3 Project target beneficiaries and impacts
B.4 Project financial viability.
B.5 Project strategy, institutional and financial arrangements
B.6 Reasons for assistance from UNDP
Part C. Project development objective .............................................................................11
Part D. Immediate Objectives, outputs and activities ...................................................11
Part E. Project inputs .........................................................................................................18
Part F. Risks and safeguarding actions .........................................................................21
Part G. Prior obligations, prerequisites and other undertakings
.............................22
Part H. Project review, reporting and evaluation ..........................................................24
Part 1. Legal context ...........................................................................................................25
Part J. Budgets.....................................................................................................................26
[Budget Sheets Phase I and Phase 11 (tentative) attached]
Annexes:
Annex I Map of Tannery Clusters Area
Annex 11 Project Impacts and benefits
Annex III Kasur Environmental Improvement Programme (KEIP)/Project
Implementation Schedule/Work Plan
Annex IV Technical Project Data and Costs
Annex V Letter of Agreement between Government of Pakistan and
UNIDO as implementing Agency
Annex VI Organization Structure (KDA/KTWMA)
Annex VII Land Acquisition and Permits
Annex VIII Schedule of Funding
Annex IX Draft Terms of Reference/Job Description for Technical
Assistance
Annex X Review of Environmental Issues
Annex XI Monitoring Indicators and Arrangements
Part A. - Context
A.I. Country Background
Pakistan is administratively subdivided into four provinces: Punjab,
Sindh. Northwest Frontier Province (NWFP) and Baluchistan, as well
as the Federally Administered Tribal Areas (FATA). The mid-1994
population is estimated at about 128 million people, growing
at about 2.9 per cent per annum.
As an indicator of poverty, 40 % of households received only I
8 % of total income (I 994-85). Only 37 % of the adult population
was literate in 1994. This is below the average of 42 % for South
Asia and 60 % for third world countries. Availability of health
services is limited to 55 % of the population, safe water to 45
% and sanitation to 20% of the population (1985-88, UNDP Balanced
Development Report, 1992 p.2). With its human development indicators,
Pakistan ranks 120th out of 160 countries and clearly
falls in the low human development category.
Pakistan's per capita GNP was $430 in 1993 - approximately on a
par with China, above India and Bangladesh and below the Philippines
and Indonesia. Pakistan's per capita GDP was $460 in 1993, of which
25 % was contributed by agriculture (including forestry and fishing),
25 % by industry and 50% by utilities, construction, trade and services.
In 1991-92, about 47 % of the employed labor force was working
in agriculture (including forestry. and fishing) as again 24 % in
industry (including mining and quarrying), and 29 % in utilities,
construction and trade.
Pakistan's economic performance has been impressive during the
last decade. The GNP growth rate has averaged 6 per cent. Agricultural
production has increased at the rate of 4,3 per cent, while the
manufacturing sector has expanded annually by 7,2 per cent. Per
capita income has increased by over 2 per cent per annum and the
proportion of households below the poverty line has declined.
The economic performance of Pakistan has not been achieved without
producing significant social distortions and considerable damage
to the environment. Consequently, a number of infrastructural bottlenecks
have emerged especially in power, transport and communications.
Municipal investments have also lagged behind and the quality of
service provision has declined. This his adversely affected the
quality of life in the urban areas. Levels of pollution, congestion,
crime and violence have increased in most of the metropolitan cities.
Simultaneously, there has been little improvement in social indicators
like the literacy rate, infant mortality rate and life expectancy.
A.2. The leather industry in Pakistan
According to a survey conducted by LIDO (1994), there are about
595 tanneries in Pakistan, most of them located in clusters or industrial
zones in Karachi, Lahore, Kasur, Multan, Faisalabad, Peshawar, Gujranwala
and Sialkot. While traditional, small and medium-scale units still
prevail, there are some large, well mechanized, export oriented
tanneries, especially in Karachi.
The raw material base for the expanding leather and leather based
producing industry is drawn from a livestock population consisting
of 17.4 million cattle, 14.7 million buffaloes, 29.2 million sheep,
35.4 million goats and 4.5 million horses, camels
and donkeys, producing about 5.8 million of cattle hides
and over 35 million of goat and sheep skins a year.
The raw hides and skins collection and conservation in Pakistan
is partly handled through organized sector slaughterhouses and partly
through collection by private collectors after slaughter in villages
and after religious festivals. The hides and skins have good inherent
quality, but are partly downgraded through poor flaying and curing
practices.
Despite this large livestock base, the country has turned from
a net exporter (which it was only a few years ago) into a net importer
of hides and skins. This change is a result of a combination of
bans, restrictions and/or levies on exports of raw and emi-processed
(we( blue) hides and skins and various incentives for exports of
higher level of processing products with higher added value.
The leather and leather products sector now represents one of the
most important industrial sectors, significantly contributing to
the national economy: in 1989-1990 sector exports amounted to Rs.
6 billion for semi-processed and finished leather (over 52% of total
sector exports), Rs. 3.4 billion for leather garments, Rs. 1.9 billion
for different leather products (gloves, footballs, leather goods)
and Rs. 0. I billion for leather footwear, for a grand total of
Rs. 1 1.5 billion. In 1990-91 this figure had increased to Rs. 16.7
billion. With a share of II per cent in total export earnings, the
leather and leather products is second only to cotton textiles in
this respect. In 1993-94, the exports of the leather sector touched
US$770 million.
It is estimated that this sector directly employs more than 200,000
workers and if the cottage sector is included ,it is believed that
over one million people depend for their livelihood on this sector
. The downstream processing, i.e. the leather products sub-sector
is labor-intensive and has potential for female employment.
There is, however, a growing concern that the expansion of the
leather sector has resulted in considerable environmental degradation
and that local processing of both domestic and imported hides and
skids has brought pollution which used to take place elsewhere.
While the 8th Five Year Plan (1993-1998) for Pakistan envisages
continued industrial development of the country by more investment
in industries which would bring higher export value, enhance efficiency,
productivity, quality of products and promote labor intensive industries,
it is also provided that industrial growth needs to be ecologically
sustainable in the long run and that the associated pollution which
has been and still is the major problem of the tanning industry
needs to be controlled by optimum use of chemicals, recycling, treatment
and better utilization of hquid and solid wastes.
Environmental pollution in several tannery areas has reached such
proportions that it represents a direct health hazard to the population,
and in particular to water supplies for different purposes. Urgent
remedial actions are required to reduce the negative impacts on
the environment.
On the other hand, disruption in the activities of the unning industry
and thereby in the production of leather and of leather products,
would have a grave impact on export earnings, on employment and
on the utilization of available natural resources.
A.3. National poficy on the environment
Pakistan is not a major polluting country on the global scale nor
a large consumer of resources. However, the country's environment
is in a state of acute degradation and misuse.
Although the 1973 Constitution gave responsibility for environmental
pollution control and ecology to the Federal and Provincial Govenunents,
there was very little environmental input in national planning throughout
the 1970s.
Environmental legislation is dominated by the Pakistan Environmental
Protection Ordinance 1983 (PEPO). 'Me PEPO is essentially an anti-industrial
pollution ordinance, which enables both Federal and Provincial legislatures
to enforce control, although little such action appears to have
taken place. Although pollution regulations and standards have been
proposed, none have yet been adopted. Therefore, this aspect of
PEPO remains largely unimplemented. In the absence of regulations
and their enforcement, industries and municipalities continue to
pollute public waters.
There are a number of other Acts, Ordinances and Codes covering
sectors, such as agriculture (1971), forestry (1927), wildlife (1974),
cultural resources, motor vehicles (1965) and factories (1934) (the
last two including some provisions controlling air pollution, which,
however are poorly enforced).
The 1984 Factory Act contains provisions for controlling the discharge
of industrial effluent on land into the air and water. This
Act is not enforced. A survey in 1985 showed that only 3% of industrial
plants across the country treated their waste to commonly accepted
international standards and the Factory Act standards.
Both public and governmental concerns and awareness of Pakistan's
environmental problems are spreading. Following a three-year long
extensive consultative process a National Conservation Strategy
(NCS) was approved on I March 1992 by the Cabinet of Pakistan. The
NCS provides a broad framework for addressing environmental concerns
in the country. 'The main environmental problems identified In the
NCS includes, among others, the lack of supportive frameworks of
regulations as well as institutional and financial mechanism which
is aggravated by inadequate systems for the disposal of industrial
and municipal waste and a high level of water and air pollution.
Greater responsibilities and initiatives in addressing environmental
problems have been delegated to provincial and lower authorities
as well as to the private sector and NGOs etc.
The 8th Five Year Plan recognizes the need for environmental conservation
and accepts that the environment is the major issue. Under the 8th
five year plan , the Government envisages to allocate 1% of GNP
to support the pollution control and environmental protection activities
put for-ward in the NCS.
The Implementation Plan for the NCS lists the project as a priority
activity. The Government wishes that the project be implemented
as a model for nationwide efforts to deal with industrial effluents.
A.4. Kasur's Geographical Background
The town of Kasur is situated about 55 km southeast of Lahore,
in the province of Punjab, near the border with India, where the
river Sudej enters Pabstan. Kasur has been known since antiquity
as a centre of trade, comznerce and culture. According to the last
(I 98 1) census the number of inhabitants was about 155.500. For
1993 it is estimated to be about 270.000.
The municipal boundary covers an area of about 2,335 acres, surrounded
by agricultural land (wheat, grams, maize, rice and cotton). Mainly
due to tannery effluent water, large land areas are at present under
water constituting the so called stagnant lakes or pools, for which
the town has become famous during the last few years as one of the
most heavily polluted towns in Pakistan.
The textile industry is the largest industry in Kasur in terms
of employment, followed by the tanning industry. These industries
dominate the town, with a large proportion of the population directly
or indirectly depending on them.
Kasur, located in a NW-SE ridge is surrounded by a flat landscape.
The land is characterized by low permeability of the top soil. Wind
erosion and water logging deteriorates soil qualities which reduces
land areas suited for agriculture. Farming relies on irrigation,
using ground water and private tube wells. Intensive irrigation
has changed the soil structure. Waterlogging and high salinity decrease
the productivity of the agriculture sector. A Salinity Control and
Reclamation Programme (SCARP) consisting of 12 wells and a drainage
channel 'Pandoki Outfall' has been constructed in order to overcome
these disadvantages. However, only one of these wells is currently
in operation.
The Kasur district covers a gross area of 981,702 acres of which
705,224 acres are classified as cultivable land. Under irrigated
agriculture condition, the soil is very productive. Rice, sugarcane,
cotton, various fodder, maize and vegetables are the main crops
in summer (kharif), while wheat is the only dominant crop in winter
(rabbi).
A former river, Rohi Nallah, is meandering through the town. Natural
affluent to this river has been cut off and today the water in the
river consists of the domestic sewage from the town and some of
the waste water from the tanning industry. The river bed is also
the dumping site for garbage and other solid wastes. Farmers along
the river are using the mixed sewage for irrigation, watering of
buffaloes and washing of clothes.
Rohi Nallah disappears in a semiarid area near the Pandoki Outfall.
During the monsoon period (July and August) the river fills up the
former bed and even submerges the down-to%-n areas of Kasur. In
this period of the year the river also reaches the Pandoki Outfall
and finally the Sutlej river, which is one of the main tributaries
of Indus.
Yearly rainfall is about 500 mm and yearly evaporation is about
1,500 mm, i.e. a deficit of 1,000 MM.
A.5. The tanning industry in Kasur
Tanning has a longstanding tradition in Kasur. Imtiay, rather primitive
tanneries, in which all operations were carried out annually, and
in which tree barks for tanning proper were used, had apparently
been established in the Dingarb area on the bank of the Rohi Nalah.
Subsequently , tanneries started spreading over a wider area south
of the river and Kot Molvi Abdul Qadir Niaz Nagar and Yonus Nagar
agglomerations were gradually developed. With its 170 tanneries,
Kasur is the biggest tanning concentration in number in the
country. The map giving the general layout of the tannery clusters
in Kasur is given in Annex I.
According to data provided by the Tanneries Association Dingarb,
Kasur, the average daily input of all tanneries in Kasur
is estimated to be over 190 tons of wet salted weight, comprising
some 8,000 hides (cattle, buffaloes), and between 12,000 and 15,000
skins (sheep and goats) per day.
The small-scale units mainly produce hides and/or skins up to the
wet-blue stage only, as they do not have the facilities for the
finishing of leather. They sell the semi-processed leather to tanneries
in Karachi, Sialkot and other places, where the leather is finished
for various end uses. Some of the small and medium-sized tanneries
also produce vegetable tanned leather for sole leather and for other
purposes.
The traditional pattern has been well preserved: except for 3-5
larger and mechanized tanneries with a more or less industrial way
of production, the other tanneries are small, family owned units,
employing up to ten workers. Traditional family owned tanneries
typical of Kasur are very basic. Most operations are still carried
out with very limited use of machines and equipment. Sulphide supported
unhairing by pulping for hides and by painting for skins are commonly
used in timing. Chrome tanning has, to a great extent, replaced
the slow vegetable tanning process but the ancient bag-tanning method
can still be seen. Some tanners still prepare their own chrome liquors
from dichromate under poorly controlled conditions. Due to the unavailability
of water supply which is encouraged by its econon3ic incentives,
all the tanneries are presently using the underground water for
their tanning activities.
Most of medium-sized tanneries finish their chrome-tanned leather
using only water based coatings and hand-spraying techniques. The
largest tannery has fully automated spraying units (two) for the
finishing of the leathers produced and several of the other larger
tanneries are in the process of installing automated spraying units
as well.
In contrast to the export oriented tanners of the Korangi industrial
zone of Karachi, who operate large, well equipped factories, Kasur
has remained a hide processing centre, mostly catering to the needs
of the local, low-price bracket leather footwear manufacturers.
Profit margins am low and their access to capital and potential
for modernization is limited. Many will find it difficult to survive
in the increasingly competitive environment.
In view of its proximity to the large market of Lahore and the
availability of leather and cheap labor in Kasur, it is somewhat
surprising that no downstream manufacturing units (footwear, leather
goods) have been established in Kasur itself, they remain within
the Lahore area.
Sanitary conditions both within and outside tanneries are bad by
any standard: few units are kept tidy. However, possibly due to
the UNDP/UNIDO preparatory assistance project, an increasing awareness
of the negative impact of tannery operations on the environment
has been created among members of the tanning community.
Little attention is given to Occupational health standards, protection
from exposure to harmful chemicals and to safety at the work place.
The well organized Tanneries Association Dingarh, Kasur is the
main driving force behind endeavor to catch up with more advanced
tanners in the country and, in particular, to resolve the problem
of treatment and discharge of tannery effluent which, sooner or
later. is bound to paralyse the tanning operations in Kasur.
B. Project Justification
B. 1. Present situation
Kasur has been suffering from an environmental degradation, not
only to air, surface water, fertile land and groundwater, but also
a direct health hazard to the people living and working the affected
areas as a result of: 9,000 cubic meters of heavily polluted tannery
waste water from the three tannery clusters per day. About 2,500
cubic meters of the above tannery effluent together with domestic
sewage is discharged into the Rohi Nallah. This is used for irrigation
in the down stream parts of Rohi nalah. The remaining amount is
discharged to the stagnant pools permanently covering an area of
327 acres and another 311 acres during the monsoon period. The chemically
polluted water affects the growth of crops, plants and crop yields;
outputs from animals and their health. as well as induced social
problems in the area.
A total of 100-150 tones/day of solid Lvmry wastes and 150-200
tones/day of solid domestic waste is disposed of by casual dumping
at various places, including the Rohi Nallah.
Water supplies from hand pumps and tube wells, and foodstuffs produced
in the area are contained with dissolved solids, especially sodium
chloride and sulfides. The Environmental Impact Assessment (EIA)
report (TUCN, FebnuLry 1993, page 26) attributes the groundwater
contamination to the tannery effluent, waste waters and stagnant
pools.
Improper use and handling of chemicals has rendered workers and
residents to hazardous exposures. Respiratory disorders, skin infection
related diseases, diarrhea/dysentery and typhoid are the most serious
illnesses among the community population etc. Currently 50,000 to
60,000 people are exposed to the environmentally polluted conditions.
Most of the tanneries are small and their owners have limited knowledge
of simple methods and ways of in2proving their tanning process,
and working situation.
The following is the amount of the tannery pollution load discharged
into environment (per annum): 4,000 tones of BOD'; 11.000 tones
of COD2; 10,000 tones of SS'; 160 tones of Chromium; and 400 tones
of Sulphide (Calculated on basis of 13,000 m3/d; 300 days per year).
It should be noted that although being a primary treatment type,
the proposed treatment plant is expected to eliminate 65 % of the
above BOD; 55 % of the COD; 95 % of the suspended solids; 95 % of
the chromium; and 98% of the sulphide.
Deficiencies in providing urban services to Kasur township, thus
leading to and worsening the existing polluted situation.
1 Abbreviation for biochemical oxygen demand.
2 Abbreviation for chemical oxygen demand.
3 Solids in suspension in waste water and effluent.
B.2. Expected end-of-project situation
It is expected that the end of the project situation in Kasur,
with respect to environmental protection measures will be as follows:
The outfall sewer, 'Final outfall channel or the Green Channel',
to Pandouki outfall constructed and in operation;
The stagnant pools dried out and ready for reclamation;
The in-house (within the individual tanneries) pretreatment
arrangements (installation of coarse screens and simple gritlgrease
chambers, and process water flow meters) finalized and in operation;
The industrial and sanitary waste water pollution system in
tannery clusters rehabilitated/constructed and in operation;
The Common Tannery Effluent Primary Treatment Plant with control
lab-oratory installed and in continuous operation;
The CEPTP's sludge processing, transport and disposal facilities
finalized and in operation (including disposal of tannery solid
wastes);
The Authority (KDA) and Agency (KTWMA) responsible for the
engagement of the treatment plant including solid waste and
sludge handling, personnel and economy, well established for
smooth operation of the project activities. Lessons from experience
in the formulation, management and coordination of project will
be applied, in other environmental pollution control activities
in other provinces of the country;
Sufficient number of local staff, employed by KTVIMA, well
trained to independently operate and maintain the CEPTP with
all auxiliary facilities including sludge handling and disposal
system; leading experts and consultants trained to use the knowledge
gained in dealing with similar problems elsewhere in the country;
The cblrome-recovery plant, ideally potentially usable as by-products
pilot plant, installed and in operation;
Local tanners well acquainted with cleaner, environmental-friendly
leather processing methods. Some of the methods, adapted to
the local conditions, actually accepted for the production of
various types of leather in day-to-day work;
Considerable improved general awareness concerning occupational
health hazards, industrial safety and hygiene and specific measures
adopted and adhered to;
Kasur Municipality Committee will be strengthened institutionally
so that it can effectively assume its assigned functions;
Specific details required for urban development of Kasur, for
implementation of the remainder of the Kasur Environmental Integrated
Programme as well as other social impact related (women, children
and health monitoring) studies will be available for the necessary
follow-up actions.
Sound systems/mechanism facilitating 'polluters pay' principles
will be established.
The pollution load presented in Part B. I above will be reduced
and sanitarily disposed as follows:
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Suspended Solids
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95%
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C. 0. D.
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55%
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B. 0. D.
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65%
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Sulphide
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98%
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Chronuum
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95%
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B.3. Project target beneficiaries
and impacts
The following target beneficiaries of the project have been identified:
- About 170 tannery owners benefit directly in the sense that the
project will enable the continuation of their activities on a sustainable
basis, which otherwise might have been curtailed for environmental
reasons they will also benefit economically because they will initially
pay part of the cost if pollution abatement, with the remainder
being financed by various government agencies.
- An estimated 1,600 tannery workers will obtain the direct benefits
of cleaner, safer and healthier working conditions; this will also
apply to the large number of casual workers, transport operators
and other workers in one way or other associated with the tanneries
operation.
- The surrounding community, particularly residents in the tannery
clusters themselves, will also obtain health benefits from the improvement
of the environment in the am, as will the farmers using the improved
water quality in Rohi Nalah for irrigation purposes; the EIA study
estimated that a total of about 50,000 to 60,000 people are currently
environmentally exposed.
- Local public agencies such as Municipal Committee of Kasur,
the Housing and Physical Planning Department as well as other environmental
monitoring and policy making bodies will benefit directly or indirectly
from the project.
- An estimated 1,000 landowners, mostly small farmers, will benefit
from reclaiming the stagnant pools now permanently submerging about
132 ha (or 327 acres) of land, and adversely affecting crops during
part of the year on another 126 ha (or 311 acres) of land.'
A more detailed analysis of the expected environmental, policy,
poverty, health impacts as well as economic benefits as a result
of the project is provided in Annex 11. A summary of the project
envisaged impacts according to the Government of Netherlands impact
checklist is also attached to Annex 11.
B.4. Project financial viability.
In view of the pilot nature of the project, all capital expenditure
towards implementation of the project facilities are to be financed
as a grant to the Government. KTWMB through KTVFMA will have to
finance 0 & M and capital depreciation costs out of contributions
from the tanners, Municipal Committee of Kasur, the District Council
and Government of Punjab.
According to the Techno-economic Study completed under the UNDP,
UNIDO Preparatory Assistance Project DPIPAK/89/025 estimates of
the annual recurrent costs of the project including maintenance
and depreciation are as follows:
Status early 1993; in the meantime the inundated and affected areas
considerably increased.
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- 0 & M costs:
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Rs. 13-96 million or US$ 536.923 ( 63.7%)
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- Depreciation:
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Rs. 7.94 million or US$ 305,384 ( 36.3%)
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Total:
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Rs. 21.90 million or US$ 842,307 (100.0%)
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The above annual recurrent cost represents less than I% of the
sales value and about 2.5 % of the value-added generated by the
leather industry in Kasur. Furthermore, the above Techno-economic
Study identifies the primary treatment system in the project as
the only available least cost solution.
The following sharing formula to meet these annual 0 & M and
depreciation costs has been agreed upon between Government of Punjab
and the Tanneries Association Dtngarh, Kasur which needs to be laid
down in a separate legal agreement:
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- Kasur tanners
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50% (or Rs. 10.95 million on current estimates)
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- MCK
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15 % (or Rs. 3.29
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- District Council
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15 % (or Rs. 3.29 ' ' . . )
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- Govt. of Punjab
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20% (or Rs. 4.38 on account of depreciation only)
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Contributions towards depreciation will be kept by the Finance
Department, Govt. of Punjab, which will open a Depreciation Fund
within the Public Account, from which replacement investments would
be financed.
In order to further ensure the project financial viability as the
depreciation figures are based on historic costs, the Government
of Punjab agrees that the above percentage sharing formula is maintained
at variation of 0 & M costs and subject to the adjustment=t
to depreciation. Depreciation costs will be based on periodically
(every 2 years) revalued asset value based on replacement costs.
For the same reason, the real value of the accumulated Fund balance
which is maintained from the outset should earn a return at least
equal to the increases in price of the assets for which the fund
is ultimately to provide replacement. The Government of Punjab agrees
to formalize above arrangements in the legal agreement before the
start of the project.
B.5. Project strategy, institutional and financial arrangements:
a) Project approach
The Kasur Tannery Pollution Control Project (KTPCP) is the first
part of the mom broadly conceived Kasur Environmental Improvement
Programme (KEIP), details of which are presented in Annex 'M. KTPCP
comprises those programme elements which are:
i) Institutional strengthening actions to facilitate project and
programme implementation and sustainability-I
ii) Implementation of components which are ready for implementation
and which respond to urgent environmental upgrading needs;
iii) Preparatory support actions to prepare/finalize subsequent
stages of KEIP development;
For practical reasons and to achieve optimum results, technical
assistance to be provided with LTNDP funding will be in phases,
budget allocations for and implementation of which will be linked
to appropriately match the availability of national inputs, actual
progress of work at the project site and actions taken to ensure
project sustainability.
The Government, on the other hand, is committed to not only the
implementation of KTPCP, but also an early follow-up implementation
of the remainder of KEIP.
b) Selection of technical alternatives
The technical solution selected as the best option for the project
is a result of an extensive Techno-economic Study of the Preparatory
Assistance under which various solutions were analyzed from technical
and economic consideration. Other technical treatment alternatives
are rejected due to their high cost involved. The selected treatment
method is a simple, cost effective alternative, adopted to specific
local conditions.
A possible alternative to the problem is to establish individual
treatment plants for each of the existing tanneries. However, in
view of the closeness of the units to each others and due to lack
of sufficient space for setting up and operation of these individual
plants, it would b-e technically impossible to opt for this alternative
and furthermore, this alternative would be too costly.
c) Implementation strategy.
Detailed designs and outline tender documents
have been prepared in the Techno-economic Study of the Preparatory
Assiatance phase. The detailed design documents and bills -)Fqtlanti!i--S,vill
rnuire some modifications as a
result of the change in solid waste disposal site, as well as changes
in the built-up area of the tannery clusters necessitating some
minor changes in the lay-out of pumping stations. Additionally,
unit costs will be reassessed prior to bidding in view of price
escalations taking place. Hence, a final design review is required
early on during project implementation before tenders can be called.
Technical assistance in the form of consultants and subcontractor
services is provided for in the project.
Contracts for civil works would be let
by KDAIKTNVMA through
local competitive bidding. In order to speed up the implementation
of the project and to avoid significant price increases, the civil
works will be split into five smaller packages, thus enabling smaller
local companies to enter the bidding. The tender will therefore
have to be split in to the following different packages accordingly:
|
- Drainage in tannery clusters
|
(equiv. about US $350,000)
|
|
- Solid waste site plus lagoons
|
(equiv. about US $1,100,000)
|
|
- Treatment structure
|
(equiv. about US $1,300,000)
|
|
- Pump houses in clusters
|
(equiv. about US $120,000)
|
|
- Final outfall
|
(equiv. about US $1,500,000)
|
An outline of the Technical Project Data and costs is given in
Annex IV. It is foreseen that physical implementation of major civil
works contracts would commence by early 1996 and would be completed
by the beginning/mid-1997and that delivery and installation of equipment
would take place during 1997, while introduction of cleaner technology
including establishment of the chrome recovery by-products plant
and related training activities start from October 1995 (an outline
of major project schedule and tentative project work plan is in
Annex 111).
The technical assistance will only be provided after the project
approval has been accorded and envisaged prerequisites and preconditions
have been made available and/or fulfilled.
UNIDO agrees to provide technical backstopping support services
related to introduction of low waste technologies including chrome
recovery/byproducts, technical evaluation of equipment and training,
as identified in the TSS2 project budget and as required during
the project duration (Annex V refers). Its services, in particular,
do not include the overall project management and all construction
works except guidance in the initial review and introducing minor
modifications of designs made during the project of preparatory
assistance.
d. Institutional arrangements:
The Housing, Physical and Environmental Planning Department (HP
& EP) of the Government of Punjab is administratively responsible
for provincial policies and programmes in the areas of environmental
planning and enforcement of standards, physical/urban planning
and the provision of water and sanitation services. As such HP &
EP has administrative control of its two subsidiary agencies the
Public Health Engineering Department (PHED) and the Environmental
Protection Agency (EPA). Considering its functions and responsibilities,
commitments, willingness to the project and in order to enhance
the Government ownership of the project as well as its responsibilities
for the achievement of objectives and sustainability of the project,
HP & EP will be the executing agency for the project.
In its capacity of the national executing agency HP & EP will
appoint a National Project Director (NPD) who will be responsible
for overall project development and liaison with concerned government
agencies and UNDP/UNIDO and with possible donor(s). In his work
he will, during project life, be assisted by the Assistant National
Project Director financed from the UNDP technical assistance project
budget.
HP & EP, acting through the Kasur
development Authority (KDA) established as a legal authority to
set up, guide and supervise the Kasur Waste Management Agency (K
, A) for construction, operation and maintenance of the Common Effluent
Treatment Plant (CEPTP),
agrl' pera an ees to delegate the
handling of all project related matters to the Kasur Tannery Waste
Management Agency (KTV#'MA) which will, within the local set up,
be deemed as 'owner' of the project.
Therefore, the KTWMA, acting through its Project Director, assisted
by the technical, administrative and auxiliary staff will be the
leading project implementation agency.
The KTMA will also ,among other duties , be responsible fir revenue
collection from the tanners.
The KTWMA as the key project implementing agency will,in particular,
be responsible for the implementation of the civil works under the
project through competitive bidding on a deposit basis on behalf
of KDA/KTMA.
KTMA will delegate the direct responsibility for the promotion
of in-house tannery technology improvements, operation improvements
and the chroax recovery and by-products pilot plant to the Kasur
Tannery Association (KTA). The KTA %will submit a detailed organizational
and operational plan of action to the Agency in this regard.
UNIDO is agreed to be another implementing agency responsible for
delivery of inputs as specified in the main project budget document
(i.e. specifically excluding overall coordination and construction
works).
A Steering Committee will be established to oversee project implementation,
chaired by the Chairman, Planning and Development Board, Government
of Punjab, comprising representatives of Government of Punjab, KDA,
KTWMA, UNDP, UNIDO, and possible donors.
Other functions, organizational structure and staff requirements
of the KDA and KTMA are provided in Annex VI.
e. Financial Arrangements:
The project will be launched with funding by the Government of
Pakistan and UNDP; however, every effort will be made to persuade
other donors earlier interested in supporting the project to reconsider
their decision.
The amounts originally proposed were as follows:
|
UNDP
|
US$ 2.50 million
|
|
Netherlands
|
US$ 3. 10 million
|
|
NORAD
|
US$ 1.25 million
|
In that case, for reasons of efficiency in project implementation,
it is expected that Netherlands and NORAD will make their contributions
by way of cost-sharing to UNDP. Agreement on the exact contributions
of each donor, their modality and schedule etc. would be prepared
according to usual procedure.
Accounting and financial reporting procedure will be followed according
to UNDP guidelines under the PPM section 30503. Furthermore, in
order to facilitate the project operation, the National Project
Director is agreed to approve all payments from the project accounts
and will be responsible to the KTWMA and HP & EP for record
keeping, aggregation of documents, reconciliation of bank statements
as required, and preparation of applications for replenishment.
Financial and accounting arrangements between UNDP and UNIDO will
be made in accordance with the Standard letter of Agreement between
the Government and UNIDO as implementing agency in Annex V.
B.6. Reasons for assistance from UNDP
The project is considered priority one in the action plan for the
implementation of the National Conservation Strategy. Addressing
environmental- pollution problems especially identified under the
NCS plan is one of the four priority areas in the UNDP and Government
5th Country Programme (1993-1998).
Furthermore, there has been considerable multilateral and bilateral
assistance in the leather sector during the past decades. The external
assistance has concentrated in the fields of institutional strengthening,
training and extension services, improvement of quality and increased
productivity, improved leather finishing etc. Except for the UNDP/UNIDO
Preparatory Assistance project DPTkK/89/025 added 'with the support
of the Netherlands Bilateral Aids and NORAD under which the present
pro*t has been formulated there has not been any project will be
emulated in other tanning areas in the country which currently suffer
pollution problems as a result of their tanning activities.
C. Project development objective
The development objective of the project is to control the indiscriminate
discharge of potentially harmful solid waste and heavily polluted
waste waters and improve the working and living conditions in Kasur,
thus ensuring an envirorunentally sustainable social and economic
development of the area. Achievement of the project objectives will
also contribute to a successful implementation of the National Conservation
Strategy.
D. Immediate Objectives, outputs and activities
1. Immediate objective 1.
Containment of environmental degradation caused by the indiscriminate
discharge of toxic waste by Kasur tanning industry and creation
of cost-effective infrastructures for improvement of overall working
and living conditions in Kasur.
1. 1 Output I
Evacuation of the stagnant pools or tannery effluents and the land
ready for reclamation.
Main activities for output 1.
1.1.1 Finalization of design details, drawings and tender documents;
tendering process, evaluation and awarding etc.
1.1.2 Construction of a final outfall drain (or the 'Green Channel'
of about 8.4 km length for taking the treated effluent from the
pre-treatment plant to the Pandoki outfall drain, from where it
will discharge into a branch of the Sutlej river.
1.1.3 Construction of an interception Oateral) channel along the
'stagnant pool No I' to prevent further inflow of storm water into
this largest stagnant pool area. The channel will be connected with
the final outfall drain for carrying away the storm water.
1.1.4 Coordination with other construction works under the project
ensuring the inflow of tannery effluents to the pools will be conducted
to the common effluent treatment plant for treatment before discharging
into the final outfall drain.
1. 1.5 Continuous supervision of the natural evaporation (estimated
at 1,000 min to 1,50( mm per year) of the accumulated waste
water in the stagnant pools ensuring that the land areas will be
ready for reclamation and further use in accordance with the future
town planning.
1.2 Output 2
Establishment and operation of a tannery waste drainage and collection
system within the three main tannery areas of Kasur (Dingarh, Kof-Abdul
Quadir/Niaz Nagar and Younm Nagar).
Main activities for output 2.
1.2.1 Finalization of design details, drawings and tender docunwnts;
tendering process, evaluation and awarding etc.
1.2.2 Rehabilitation and extension of the Dingarb sewer lines.
Since the establishment of a proper sewer system According to sound
hydraulic principles has to be done in combination with 'in house
arrangements' in the tanneries themselves, detailed design of the
works under this activity heading will be finalized during project
implementation.
1.2.3 Construction of a collector channel paraflel and close to
RobLi Nallah and of a pumping station. Through this collector channel
effluent will flow by gravity to the pumping station from where
it will be pumped over the ridge to the so called 'Pucca DnLin'.
1.2.4 Rehabilitation and prolongation
of the 'Pucca Drain' to the Kot Mouivi/A.
(@t@ir cluster of tanneries. All
tannery waste water including from Dingarh cluster will flow by
gravity to the pre-treatment works.
1.2.5 Development of a drainage plan for two clusters namely Kot-Abdul
and Niaz Nagar so as to guide the tanners of proper operation and
maintenance of their sewer sy6tem in their existing self help scheme.
Ms is expected to reduce the current maintenance costs and ensure
better flows of effluent, thus preventing settling of solids or
blockage in the sewers.
1.2.6 Construction of a central collector drain and a pumping station
for Younus Nagar cluster, pumping the waste water into the 'Pucca
Drain'.
1.3 Output 3.
Establishment and operation of a common
tannery emuent
primary treatment plant (CEFRP) including a simple analytical laboratory
with local staff well trained in their operation and maintenance
of the plant.
The plant is designed for treatment of a total effluent volume
of 13,000 m3/day including 20 % of sanitary waste water which is
set at year 2007. The proposed treatment system consists of screening,
vertical sedimentation and biological purification in a naturally
aerated lagoon system with a retention time of over four days. To
avoid shock-loads and obtain a more homogeneous quality of waste
water, which is better for the biological process, equalizing tanks
with a retention time of 24 hours have been incorporated in the
design. The expected elimination of pollutants is as follows:
Stiq)ended Solids 9596
C.O.D 55S
B.O.D 65%
Sulphide 98%
Chromium 95 S
The simple analytical laboratory at the CEPTP site is for the purpose
of monitoring effluent characteristics and parameters, thus optimizing
the plant performance. It will also analyze and monitor the groundwater
status at the site for the treatment plant, along Pandouki Outfall,
and around at the landfill area etc. The data stored and processed
in a computer unit (PC with appropriate software) will also serve
the laboratory and the tanners as a data bank on low-waste leather
and treatment technology.
Main activities for output 3.
1.3.1 Finalization of detailed designs including structural design
and drawings for the civil works and equipment and tender document-;
tendering process, tender evaluation and awarding, equipment requisition
etc. (During the finalization of detailed designs for implementation
of activities under this output, consideration will be given to
the introduction of artificial aeration by means of surface aerators
at a later stage in order to solve the anaerobic odour problem as
well as to increase the overall efficiency of the plant.)
1.3.2 Carrying out civil constitutional
installation of coarse screens and simple grit/grease chambers in
every tannery to protect the se,@ker system from
clogging by coarse floating or settleable matters. Erection of small-sized
tanks within each tannery in order to reclaim part of the sludge
as well as for installation of four setthng tanks within the tanning
area to reduce the BOD concentration load before the effluent is
lead to the treatment plant is also foreseen.
1.3.3 Can-y-ing out civil construction works for CEPTP including
the laboratory and a main control and project building at the disused
railway track near 'Stagnant Pool' No.2.
1.3.4 Supervision to the national contractors) executing the construction
works on the plant and other related components.
1.3.5 Installation, acceptance test and commissioning of the plant
and other related components.
1.3.6 Training on operation, maintenance and repair of the plant
as well as operation of laboratory equipment and application of
analytical results, including regular monitor the possible contamination
on the environment, particularly on the ground water at the treatment
plant etc. Concerned local staff will be trained and better aware
of specific issues and problems associated with joint tannery effluent
systems to disseminate and apply the expertise gained elsewhere.
1.4 Output 4.
Establishment and operation of a solid
waste disposal system including a sanila"
landfill for handling tanneries'
solid waste and dried sludge generated at the treatment plant.
The landfill site which will be connected by a causeway to the
pre-treatment plant will be sealed by an impermeable clay layer.
Over this clay layer a drain, consisting of a series of fine to
coarse material will be laid.
One bulldozer for coverage of the (often
foul smelling) wage regularly and five tractors, ten trailers and
five dump trucks are among those provided under the project. These
vehicles will be used for the transportation of dried sludge from
the pre-treatment plant to the landfill site as well as for solid
waste collection from the duw
tannery clusters.
Main Activities for output 4.
1.4.1 Finalization of design dew]s, drawings and tender documents;
tendering process, evaluation and awarding etc.
1.4.2 Construction of the selected landfill site and access
road.
1.4.3 Requisition of related equipment for compacting,
collection, removal and coverage of solid and dried sludge.
1.4.4 Elaboration of a waste management plan including a
transport plan,
1.4.5 Regular monitoring of the possible influence of leakage on
the environment, particularly on the ground water at the landfill
and along the Pandoki outfall etc..
2. Immediate objective 2
Improvement of tanners' existing inadequate technical, managerial
and environmental knowledge and skills to create a sustainable development
of tanning activities and enhance the quality of the Rather industry,
facilitating an improvement of the overall living and working conditions
of the tanners in Kasur as well as the environmental awareness of
the people at large.
2.1 output 1.
Introduction and demonstration of some
low waste leather processing methods to be selected on the basis
of the their viability in Kasur Lvir@ng
industry such as:
- Mechanical
desaiting (to reduce the amount
of chlorides), ffnual
and in specially built wooden drums. (The long term target should
be processing of, preferably, fresh (or chilled) and dried hides
and skins).
- Improved process control, better general and water housekeeping
(float volume, temperature and batch rinsing).
- Recycling of floats (mainly exhausted chrome floats).
- Use of environmentally acceptable and low health risk chemicals
(non-benzidine dyestuffs, bio-degnidable surfactant; avoidance of
PCP based biocides); avoidance of organic solvents in degreasing
and fuijshing.
- Better use and/or removal of solid waste; protection from and
collection of shavings and buffing dust; installation of dust filters.
- Carbon dioxide deliming methods in larger and mechanized tanneries.
Main activities for output 1:
2.1.1 Re-appraisal of the processing methods presently followed
by the tanneries concerned, monitoring of the pollution generated.
2.1.2 Selection of typical tanneries for introduction and application
of the above identified or other low waste processing methods.
2.1.3 Demonstration of trial batches on the basis of modified methods,
tests and evaluation of the quality of leathers produced and analysis
of the effluents and wastes discharged etc.
2.1.4 Organization of seminars and courses designed to upgrade
the knowledge of basic principles and understanding of tanning process
as well as practical related training programmes to improve skills
in carrying out various processes for tannery managers, foreman
an operatives.
2.1.5 Dissemination of the most suitable and viable methods selected
in the demonstration exercises for gradual utilization in other
tanneries.
2.2 Output 2.
Installation and operation of a chlorine recovery pilot plant (possibly
combined with utilization/conversion of sofne types of solid waste)
%within the tanning area to demonstrate the possibilities of recycling
of chemicals such as chrome and conversion of tannery wastes such
as fleshing into animal feed, gelatine, tallow and other by-products
of commercial value.
Main activities for output 2:
2.2.1 Review and selection of a suitable site for the plant to
be set up (it is foreseen that the site would be within or adjacent
to a medium size tannery or the project Facility-cum-Training Centre).
2.2.2 Finalization of detailed designs including drawings for related
civil construction works and equipment specifications.
2.2.3 Carrying out construction works and equipment requisition;
installation of equipment and commissioning of the plant.
2.2.4 Organization of on-the-job training programmes on plant retaliation,
operation and maintenance as well as benefits of methods like chemical
recovery and by-products conversion etc.
2.2.5 Evaluation of the plant performance results including the
economic and technical viability for its duplication by some of
the larger tanners and exploration of the feasibility for subsequently
setting up a central and common plant or several similar individual
units.
2.3 Output 3.
Development of a comprehensive package of baseline data and measures
designed to improve Umners' occupational health and safety at works
and to promote environmental awareness of the Kasur population..
Main activities for output 3.
2.3.1 Consolidation of the baseline data available relating to
the impact of tanneries' operations on the environment and various
health risks for the workers and the town population;
2.3.2 Conducting measurement of the micro-climate in line with
WHO standards for maximum concentration of potentially harmful and
toxic agents in tanneries
2.3.3 Promotion of strict adherence to safety at work regulations
including appropriate safety measures for machine operators for
improvement as required.
2.3.4 Dissemination of information on chen3icals safety data (e.g.
simplified safety data sheet), on maximally adn2issible concentrations
of gaseous harmful substances;
2.3.5 Preparation and posting of signs, instruction boards an proper
and safe handling of machines and equipment; dissemination of information
on chemicals safety data etc.
2.3.6 Preparation and distribution of manuals, papers, hand-outs,
videos and organization of environmental protection oriented seminars
and workshops to facilitate related training programmes under the
projects and promote the general environmental awareness of the
people at large.
3. Immediate objective 3
Creation of an enabling institutional environment facilitating
provision of improved urban services, smooth project implementation
and implementation of the 'polluters pay' principle; and carrying
out preparatory actions for the remainder of the Kasur Environmental
Improvement Programme and other social improvement actions.
3.1 Output 1.
Operational capabilities of Municipal Committee Kasur (MCK) are
Unproved to provide better urban services with respect to solid
waste, drainage dislodging and sewage.
To achieve this, advisory assistance will be provided by an all-round
municipal engineer of one year, with a thorough understanding of
procedural, organizational and financial management required for
such environments-. -1-his assistance would also provide an input
into the feasibility study for the remainder of the KEIP components,
particularly as they relate to MCK, such as the rehabilitation of
the sewage pumping station and sewerage network and the re,%monitoring
of the Rohi Nallah. It is envisaged that the advisor would be assigned
to the MCK Chain=, but would work closely with the municipal engineering
and public health departments.
Main activities for output 1.
3.1.1 Finalization of the expert's job description, identification,
recruitment and fielding of expert
3.1.2 Assessment and presentation of MCK's present capabilities,
resources and operational procedures.
3.1.3 Development of programmes, schedules and routines including
improvements thereof on the basis of present MCK's resources.
3.1.4 Conducting revised operational procedures and review of implementation
options.
3.1.5 Preparation of a plan for MCK's overall operational improvement
including additional equipment etc.
3.1.6 Preparation of specific municipal services and investment
requirements for inclusion in the feasibility study for the remainder
of the KEIP.
3.2 Output 2.
The 1981 Outline Development Plan for Kasur will be upgraded to
an extent as to guide its urban development and prepare a specific
detailed plan for an industrial zone identified to be set up on
the freed stagnant pool area.
This work can be carried out by the Housing and Physic4d Planning
Department in association with the MCK urban planning officer (and
for the latter part in association with the Punjab Small Scale Industries
Corporation and landowners). A short-term catalytic advisory technical
assistance will be provided under the project, comprising three
short inputs of one month each (3 w/th) of a senior expatriate urban
planner.
3.3 Output 3.
Establishment of systems to facilitate the application of the 'polluters
pay' principle.
To facilitate the fullfilment of this output, the Government of
Punjab will empower the KDA and KTWMA with the necessary authority
in respect to installation of water meters at every tannery, the
approval and collection of tariffs, etc. The Government of Punjab
will also empower the Deputy Commissioner of Kasur with the necessary
enforcement authority in case of non-compliance, non-participation,
and payment delinquency by existing tanneries as well as those to
be established. These actions of empowerment will be made available
before start of the project.
Main activities for output 3.
3.3.1 Finalization of detailed plans including equipment specifications,
work arrangements and mob I' resources including requisition of
water rrwters for installation at the tanneries.
3.3.2 Installation of water ffwters at all water pumps of tanneries
to measure the water consumption in every tannery as a basis for
charges.
3.3.3 Finalization of revenue control and reporting system; staff
recruitment and assignment; establishment of tariff and schedule
for revenue collection by the KTWMA from the tanners.
3.3.4 Dissemination and undertaking of other advance preparatory
activities ensuring smooth implementation of the collection of charges.
3.3.5 Preparation of a draft legislation for consideration of the
Government of Punjab to establish a Tannery Waste Abatement Fund
and adopt a necessary mechanism making tanners in other tanning
areas within Punjab province pay for the environmental pollution
caused by their tanning activities.
3.4 Output 4.
A feasibility study for the remainder of KEIP enabling investment
and possible funding decisions.
The study should focus especially on:
- Assessment of the needs of the local communities and stakeholders.
- A drainage and sewerage master plan for Kasur (storm water as
well as sewage).
- The development of a common final effluent treatment plant, which
will treat both pretreated tanneries effluent from the Tannery pre-treatment
plant of the project as well as sewage from the rest of the town.
- Support in the finalization of the resectioning of the Rohi Nallah
proposed under GOP funding;
- Rehabilitation of the sewerage Pumping works and existing town
sewers.
- A resource mobilization strategy designed to secure appropriate
grant and concessional loan financing for the fWl completion of
the programme.
The feasibility study which would require about 10 w/m of expatriate
and 10 w/m of local consultants will be carried out under subcontracting
arrangements.
Main activities for output 4.
3.4.1 Preparation of terms of reference (TOR) for the feasibility
study.
3.4.2 Review and finalization of TOR.
3.4.3 Acquisition of land for utilization in stage 11 of KEIP,
3.4.4 Invitation and evaluation of proposals from interested subcontract
candidates, preparation of agreements, subcontract awarding etc.
3.4.5 Monitoring of subcontract implementation.
3.5 Output 5.
Three pre-fesibility studies namely Women in Leather Industry,
Children in Leather Industry and Health monitoring in Kasur to facilitate
follow-up actions by concerned authorities and interested donors.
i) Women in Leather Industry in Kasur
Study of women's position in the tanneries' clusters in Kasur,
with the particular objective to find 'entry points' for women into
the leather sector. Some topics to be studied particularly are the
present and potential role of women in the PSIC Leather Services
Centre. Recommendations would be made regarding concrete steps to
involve women in present or future leather work in Kasur, including
training programmes, demonstration centres and credit systems and
to improve mother health among the tannery workers and residents
of Kasur. The study will also investigate the most feasible organizational
arrangements and prepare a detailed work plan. It is envisaged that
the study would require I w/m of an expatriate sociologist and 2
w/m of a local sociologist.
ii) Children in Leather Industry in Kasur
Child labor is often found in Pakistan in general and also in Kasur.
This study will investigate the situation for children working in
tanneries or in associated and related works. Based an investigation
of the magnitude of the problem, recommendations will be made regarding
possible local solutions including measures to be taken to directly
improve cud health among tannery and resident population of Kasur.
It is envisaged that the study would require I w/m of an expatriate
sociologist and 2 w/m of a local sociologist.
iij) Health monitoring in Kasur
It is designed to prepare for establishment of a monitoring system
for health development in Kasur. This consultancy would study the
present health situation based on desk studies and interviews with
medical personnel and other resource personnel in Kasur. A health
monitoring system will be proposed in close contact and in cooperation
with the private and governmental health system. The consultancy
will make a detailed proposal, including organizational arrangements,
cost estimates and methodology to be applied. It is envisaged that
I wlm of an expatriate public health specialist would be required.
Main activities for this output.
3.5.1 Review and finalization of related Job descriptions for the
expatriate experts and preparation of Job descriptions for local
consultants.
3.5.2 Determination of most appropriate local counterparts directly
involved in the related studies. I
3.5.3 Identification, recruitment and fielding of experts and consultants.
3.5.4 Monitoring of the assignments and presentation and discussion
of the study findings and recommendations including agreements on
follow-up actions.
E. Project inputs.
1 Summary
The total project costs are summarized below. The costs
are based on January 1993 prices. Physical contingencies have been
included at 10% for civil works and equipment. Price contingencies
have been included at 6% per annum for local costs (civil works)
and at 3.7% per annum for foreign exchange cost (equipment) assuming
that the project would be launched during 1993 and implemented as
per work plan elaborated by the end of the Joint Formulation Mission
in February of the same year envisaging tendering of main construction
works and equipment in 1994 and 1995. Conversion has been done applying
the then prevaULng rate of exchange of US$ I = Rs. 26. The PC-1
of the GOP has been approved also applying the same conversion rate
of Rs. 26...equivalent to US$ 1.
Project cost in US$ '000
| |
Drainage
|
Treatment
|
Sol id Waste
|
In House arrangements
|
Total
|
|
Civil works
|
2,202
|
2,462
|
223
|
228
|
5,115
|
|
Equipment*
|
197
|
1,623
|
448
|
281
|
2,549
|
|
Land
|
58
|
50
|
46
|
|
154
|
|
Tech. Assistance
without equipment
|
|
|
|
|
1,562
|
|
Total
|
2,457
|
4,135
|
717
|
509
|
9,380
|
Project cost in Pakistan Rs '000
| |
Drainage
|
Treatment
|
Solid Waste
|
In House Arrangements
|
Total
|
|
Civil Works
|
57,255
|
64,022
|
5,813
|
5,932
|
133,022
|
|
Equipment*
|
5,122
|
42,198
|
11,648
|
7,306
|
66,274
|
|
Land
|
1,500
|
1,302
|
1,188
|
|
3,990
|
|
Tech. Assistance without equipment
|
|
|
|
|
40,612
|
|
Total
|
63,877
|
107,522 18,649 13,238 243,898
|
18,649
|
13,238
|
243,898
|
* including equipment provided by UADP
In view of the time lapse and change of the solid waste disposal
site that took place after the calculations had been made, a thorough
review and updating of the budget will be made shortly after launching
the project. However it is estimated that the budget will remain
within US$ 10 million.
2. Government inputs
The Government of Pakistan Punjab and the Government of Punjab
are committed to provide, as applicable:
- All inputs.required for implementation of preparatory
actions and measures as envisaged in Part G, Prerequisites.
- All KTPCP project costs not specifically covered by the UNDP
budget of technical assistance.
| |
Rs
|
|
- Export Development Fund (EDF)
|
80,000,000
|
|
- Economic Affairs Division (EAD)
|
13,000,000
|
|
- Government of Punjab (Govt. of Punjab)
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86,000,000
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- Tanneries Association Dingarh (TAD)
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20,000,000
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Above figures are for the whole (K7PCP)
project as designed by the Joint Formulation Mission, i.e.
including assistance to the Municipal Committee (7mmediate Objective
3, urban services and Outline Development Plan, feasibility
study, on the municipal storm and sewage system, municipal waste
water works; and feasibility studies on "men and children
in the leather industry and health monitoring in Kasur).
7hey also include Rs 3.99 million representing costs of requisition
of land required for the drainage, treatment, solid waste
works. (Details relating to land acquisition, No-Objection- Certificate
requirements and cost estimates are in Annex VII)
Should the donors not rejoin the project, foreign exchange will
be needed for purchase of equipment not provided by the UNDP.
- All costs relating to project activities of the National Project
Director (NPD): the cost of employment of the KDA and KTWMA staff
members as well as those ensuring a normal operation of the Authority
and Agency. The following Agency staff are required:
One General Manager, full time, during project life
Other Agency staff will be recruited in such a way that the core
personnel will be recruited immediately, additional personnel will
be recruited during the project implementation, full staffing not
later than one year before the project commissioning (or before
project equipment is installed ) as per KTWMA organizational structure
diagram, Annex VI. It specifically includes one deputy manager for
operations, deputy for finance, one plant overseer, twelve plant
operators, one solid waste overseer, two drivers, one maintenance
assistant engineer, one accounting assistant, two billing assistants
and one secretary.
It is recognized that the common effluent treatment plant
(CEPTP) is actually a large andcomplex factory collecting every
day about 13,000 m.m.m of heavily polluted waste water, processing
it and producing a cleaner water to be discharged into a
water recipient and tens of tons of semi-solid sludge to
be disposed of at a suitable landfill.
- All costs relating to engagement of support personnel including
one full-time secretary and three drivers required by the project
office.
- All costs for the acquisition, operation and maintenance of a
project office for international and national experts,
the Authority members and Agency staff including its associated
costs such as electricity, water, installation of two telephones
and one facsimile machine, daily communication and furniture charges,
operation of UNDP provided vehicles etc. during the project implementation.
- All cost relating to local storage, handling and transportation
of project equipment from the port of arrival to project site.
The schedule of national inputs and approximation of UNDP contribution
is indicated in Annex VIII.
Should at some stage donors (re)join the project they will take
over part of above cost, the modalities to be elaborated if and
when the need arises.
3. UNDP inputs
All external (UNDP, other donors - the Netherlands and NORAD) inputs
to the project are assumed to be channeled to and referred to as
UNDP inputs. The Draft Terms of Reference/Job Descriptions for Technical
Assistance are elaborated in Annex IX.
The present UNDP financial inputs will be used to cover the cost
of the international and national expertise including related supporting
and monitoring activities provided within technical assistance component
of the project and of some equipment primarily for improvement of
the currently applied leather processing methods@M introduction
of low waste technologies.
Additionally, UNDP will, under TSS2 arrangement, cover the cost
of technical supervision, monitoring and backstopping services to
be provided by UNIDO during project duration.
Possible inputs by the other donors will be used to cover the cost
of international and national expertise primarily related to the
social component of the project (Immediate objective 3 and its outputs)
and equipment and part of civil works needed to set up the tannery
effluent treatment plant (CEPTP).
F. Risks and safeguarding actions.
a) The most significant single project risk is that the
envisaged institutional and financial arrangements (outlined
in Part B and Schedule of Funding, Annex VM) to implement and operate
the proiect will not work. This could be caused by delays
in the establishment and/or autonomy of operations of KDAFKIVMA,
delay in providing the funds as per schedule and/or as required;
inadequate management skills, poor synchronization and interaction
between various parties involved in project implementation; insufficient
experience and/or of the inadequate powers for KDA/IKTWMA, insufficient
freedom of operation for KTVMA to operate on commercial lines, inadequacy
of KTWMA resources or other more operational or administrative reasons.
To safeguard against this risk, it is essential that all preparatory
actions required on the part of the Government of Punjab including
the preparation and adoption of the necessary legislation to establish
KDA, to constitute KDA, to appoint its secretary, to frame rules/bye
laws, to establish KTWMA and to appoint its general manager, and
to firm up the cost sharing agreement between Govt. of Punjab agencies
and the Tanneries Association in a legally binding agreement have
to be completed before the start of the project.
Project design further safeguards against the above eventualities
by the inclusion in the project of advisory technical assistance
for implementation.
b) A potentially serious environmental risk is that of complete
malfunctioning of the primary treatment plant during
the winter season, when water levels in Sutlej river (the ultimate
recipient of the treated waste water) are reduced to a trickle (Annex
X, Review of Environmental Issues). Such a situation would force
the discharge of untreated waste water in the river body for a prolonged
period, during a time when the dilution factor is at its lowest
point. The immediate receiving point, a side arm of the river, normally
does not have a natural flow during this period, but is dry or comprises
of stagnant water.
To safeguard against such a situation the project includes a provision
for adequate stand-by equipment and materials to rectify any malfunctioning
in the shortest possible time. Additionally, design of the discharge
channel includes valves to enable emergency discharge in the Rohi
Nallah (where it crosses the Depalpur road). Finally, it is envisaged
and insured by the Government of Punjab that Kl-WNiA would have
adequate resources to immediately implement a further emergency
solution, comprising of the building (through erection of earthen
walls by manual labor) of the arm of the river Sutlej down stream
from where it receives the effluent from Pandoki outfall (effectively
recreating temporary 'stagnant pools', but in an area away from
population concentration or economic activity).
c) A potential project risk is formed by delays in land acquisition
or obtaining N.O.C.s (Part G. Prerequisites). This can be safeguarded
against by completion of the preparatory actions required on the
part of Government of Punjab in advance of the start of project
implementation.
d) A potential project risk consists of cost escalations beyond
reasonable contingency levels cannot be ruled out. To safeguard
against this risk to the best extent possible, the project design
provides for a detailed design. tender documents and cost estimates
review prior to initiation of the bidding process.
G. Prior obligations, prerequisites and other undertakings.
a) Prior obligations and prerequisites
i) Govt. of Punjab will prepare the required legislation for the
establishment of KDA, obtain concurrence from UNDP (and possibly
of other donors) and arrange for its enactment/promulgation
as an act/ordinance prior final processing of UNDP approval.
ii) Upon the enactment, Govt. of Punjab will constitute KDA, appoint
its secretary, draft and enact its bye-laws establishing KTWMA and,
after clearance from UNDP appoint the KTWMA general manager, prior
to signing of project documents by UNDP.
iii) Appropriate office with necessary facilities (telephone, facsimile,
vehicle, parking place etc.) will be made available in Kasur to
KTWMA, core (finance, civil engineer, mechanical engineer) and support
staff employed.
The Project Manager of appropriate background in business management
and proven record in complex operations preferably in the private
sector, acceptable to UNDP, to be employed on top urgent basis and,
in any case, prior to signing the project document.
iv) Govt. of Punjab will prepare the project PC-1 including the
necessary Government inputs and have this approved by the competent
authorities prior to signing of project document by UNDP. Govt.
of Punjab will also provide for adequate funds in its 1995/96 ADP
and release them immediately.
v) Similarly, evidence of ability and readiness of all contributors
(Govt. of Punjab, EDF, TAD, GOP) to provide the funds required as
per schedule attached, Annex VHI. Also, the mechanism remedial action
to be taken in case of inability of any party to timely provide
its contribution/installment will be elaborated and provided.
It is understood that all funds will be kept with KTWMA, regularly
audited in the usual manner and financial situation included into
quarterly reports to the contributors and donor(s).
vi) Land for the project- -will be acquired and the necessary No-Objection-Certificates
(N.O.C.s) for the right of way or . tller departments property will
be obtained prior to effectiveness of project agreements with UNDI;
UNIDO (detailed land areas and NOCs required are indicated in Annex
Vil: Land for CEPTP, Dinghar and Younus Nagar pumping stations,
highway land for the Green Channel).
vii) Similarly, a suitable landfill for disposal of solid waste
resulting from operations of individual tanneries in-plant pretreatment
units from tanneries (construction of which is one of the first
project activities has to be made available before launching the
project.
viii) Concrete action to ensure power supply needed for the drainage
system and CEPTP as per existing design (approximately 500 KVA)
will be initiated prior to signing of the project document to be
completed as needed according to the work plan.
ix) Prior to disbursements of project funds by UNDP/UNIDO, Govt.
of Punjab will arrange for the conclusion of a legal agreement,
acceptable to the donor(s), embodying the depreciation and O&M
cost sharing arrangements agreed with explicit commitments by tanners
and MCK/District Council. Govt. of Punjab will also appoint a National
Project Director (NPD) acceptable to UNDP prior to disbursement
of funds.
x) All consulting and contractor services will be obtained through
open tender procedures, contracts awarded to the technically acceptable
lowest bidder to the satisfaction of UNDP. Also, the administrative
& support cost including clearing & transportation fees
at 10 % of investment cost in PC-1, Rs 19,929,000 equivalent to
US$ 767,000 appear too high and should be reconsidered as it significantly
affects the overall project costs.
The Project Document will be signed by UNDP, and UNDP assistance
to the project will be provided only if the above prior obligations
and prerequisites have been fulfilled , or are likely to be fulfilled
to UNDP's satisfactions. When anticipated fulfillment of one or
more obligations and prerequisites fails to be materialized or exist,
UNDP may, at its discretion, either suspend or terminate
its assistance. I
Similarly, the UNDP will, prior to completion of Phase 1, i.e.
approximately one year upon signing the project document, based
on the outcome of the review of delivery of national inputs including,
in particular, funding situation and of the actual work progress
compared against targets set take decision about its further involvement
in the project.
In case of positive outcome of that evaluation, UNDP will provide
further financing for Phase 11 of the project. UNIDO will prepare
a substantive project revision for the implementation of Phase B,
including objectives, outputs, work plans, budget, etc. The revision
will determine the date of the next review and define specific targets
to be achieved by that time. the total life of the project is estimated
to be three years and six months and UNDP's total contribution to
the project including possible cost sharing from other interested
donors, is expected to amount to US$ 2,499,800 as reflected in the
attached budget (sect. J. Budgets).
b) Policy and programme undertakings
i) Govt. of Punjab stands committed to install a sustainable
common effluent treatment plant (CEPTP) and sludge disposal facilities
and will not limit the project to mainly construction of the drainage
system and evacuation of the stagnant pools.
ii) Govt. of Punjab stands committed to implement the polluters
pay principle as soon as is compatible with enforcement of the EPA
standards and regulations.
To give practical contents to this policy intention, Govt. of Punjab
will actively promote similar projects and cost sharing arrangements
as agreed for the project in other tannery clusters in the province.
GOP will also initiate the establishment of a Tannery Waste Abatement
Fund. Both measures would have as objective to implement the polluters
pay principle as embodied in the project province wide and to maintain
a 'level playing' field of business conditions among the tanners
in the province. It is estimated that this can be achieved in three
years time.
Once this is achieved, the Kasur Tanneries Association has agreed
to accept an increasing financial responsibility for meeting the
project's- O&M and depreciation costs, with their contribution
increasing every year to achieve 100% in 5 years.
iii) Govt. of Punjab stands committed to an early follow-up, i.e.,
advance land acquisition where necessary and active pursuit of major
potential donors particularly the World Bank and the Asian Development
Bank etc. Early implementation of the 2nd stage of the Kasur Environmental
Improvement Programme will enhance the cost-effectiveness of the
KTPCP plant. KTPCP includes technical assistance to make this possible.
H. Project review, reporting and evaluation
Annex XI, Monitoring Indicators and Arrangements provide
supplementary criteria and emphasis of issues for review and reporting
activities undertaken under the project.
a) The project will be subject to regular monitoring visits by
UNDP officials and/or representatives of other concerned/potential
donors at least twice per year. Monitoring missions would review
progress as against the work plans, the envisaged environmental
impacts of the project and the project benefits etc, to enable timely
initiate project action to mitigate any undesirable impact or problems,
if and when these arise. It is understood that during the implementation
of the project, in order to facilitate the project operation and
to achieve the project development objectives, any adjustment required
to satisfy the expected end-,of- project situation and to ensure
sustainability, will be accommodated in consultation with the concerned
parties.
b) Project Reports.
Project reports will be prepared in accordance with UNDP formats
for reporting. All reports are to be submitted through KTWMB to
the Govt. of Punjab and UNDP, who will in turn distribute to other
concerned donor and parties.
The National Project Director (NPD) will prepare, in consultation
with the CTA, brief quarterly and detailed semi-annual performance
reports. Project performance reports will provide information on
activities and outputs compared to project work plans and will highlight
major problem areas, with suggestions for overcoming them.
The project will be subject to joint review by members of the Steering
Committee and representative of UNM at least every 12 months. The
Project Performance Evaluation Reports (PPER) in UNDP formats which
will replace the second semiannual performance reports will be prepared
by the NPD in consultation with the UNDP Programme Officer. PPERs
will be made available one month before the annual joint review
meeting date. In preparation of the PPER, the project will undertake
internal evaluations of all operational matters relating to the
project implementation and prepare suggestions for revisions and
project design if necessary to be incorporated into the PPER. The
initiation of internal evaluations is the responsibility of the
project management.
Two month before the end of the project a Final Project Report
will be prepared by NPD in consultation with the Program Officer
and UNIDO.
c)Evaluation.
The project shall be subject to an independent in-depth evaluation
before the end of the project preferably right after the commissioning
of the project treatment plant. Detailed tern-is of reference, team
composition and main methods to be applied to satisfy different
evaluation needs of all the concerned donor(s), GOP and UNIDO will
be prepared by UNDP and have it agreed in advance.
Also, as already mentioned in the last paragraph of Part
G., UNDP/TJNIDO prior to completion of Phase 1, i.e. approximately
one year upon signing the project document, will review the funding
situation and work progress compared against targets determined
and make a decision about further involvement in the project.
I. Legal context
This Project Document shall be the instrument envisaged
in the supplemental provisions of the PPM, section 30503.
The Government agrees to the recruitment of nationally recruited
professional project personnel (NPPP) required for the implementation
of this project, in accordance with UNDP policies and procedures
established within the United Nations system for this purpose. These
services constitute an addition to the regular person resources
to be provided by the Government and will be available for the duration
of the UNDP participation in the project. The remuneration of the
NPPP will be determined on a case by case basis in accordance with
the policies and procedures of UNDP; it should exceed neither the
prevailing compensation for comparable functions in the host country
nor remuneration level applicable within the United Nations system.
All nationals employed locally and financed by UNDP to perform
professional services under this project shall be accorded:
(a) Immunity from legal process of any kind in respect of words
spoken or written and acts done in the cause of the performance
of their duties;
(b) Inviolability of all papers and documents connected with his
or her duties; and
(c) For the purpose of his or her communications with the UNDP,
the right to receive papers and correspondence by courier or in
sealed bags.
The following types of revisions may be made to this project document
with the signature of the UNDP Resident Representative only, provided
he or she is assured that the other signatories of the project document
have no objections to the proposed changes:
(a) Revisions in, or addition of, any of the annexes of the project
document, with the exception of the standard legal text for non-SBAA
countries which may not be altered and the agreement to which is
a pre-condition for UNDP assistance;
(b) Revisions which do not involve significant changes in the immediate
objectives, outputs or activities of a project, but are caused by
the rearrangement of inputs already agreed to or by cost increases
due to inflation; and
(c) Mandatory annual revisions which re-phase the delivery of agreed
project inputs or increased expert or other costs due to inflation
or take into account agency expenditure flexibility.
J. Budgets
See attached budget sheets of UNDP technical assistance for Phase
I and the tentative budget for Phase fl which will be elaborated,
in detail, upon project evaluation exercises to be carried out before
completion of phase - I.
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